MP&MManufacturing Planning and Management
Rating:
English
Intermediate
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Course Overview
This course is an overview of the significance of manufacturing worldwide and the structure of 2.008x, including key topics and a framework for planning manufacturing processes. Topics include machining, including material removal processes and advanced materials, as well as injection molding, thermoforming and sheet metal forming, casting, and additive manufacturing. Quality and variation are discussed using statistical methods, as well as manufacturing cost and sustainability, including energy consumption and the use of robots. The course also covers electronics and fabrication, and concludes with a summary of 2.008x and emerging technologies, with perspectives on the future of manufacturing.
Key Takeaways
1
Analyze the physical principles underlying machining, injection molding, casting, thermoforming, sheet metal forming, 3D printing, and electronics assembly.
2
Evaluate the design for manufacturing principles and the impact on rate, quality, cost, flexibility, and sustainability in the mass production of products.
3
Synthesize a multi-step manufacturing process plan that balances rate, quality, cost, flexibility, and sustainability.
4
Apply cost estimation techniques to make accurate predictions of cost and throughput in the manufacturing process.
5
Evaluate the life-cycle considerations and trade-offs in the manufacturing process, including important constraints and sustainability factors.
Massachusetts Institute of Technology
Massachusetts Institute of Technology — a coeducational, privately endowed research university founded in 1861 — is dedicated to advancing knowledge and educating students in science, technology, and other areas of scholarship that will best serve the nation and the world in the 21st century. Learn more about MIT. Through MITx, the Institute furthers its commitment to improving education worldwide. MITx Courses MITx courses embody the inventiveness, openness, rigor and quality that are hallmarks of MIT, and many use materials developed for MIT residential courses in the Institute's five schools and 33 academic disciplines.
Course Outline
Part 1
Introduction and Process Planning
Overview of the significance of manufacturing worldwide
Structure of 2.008x and key topics
Framework for planning manufacturing processes
Evaluating process performance based on four key attributes
Structure of 2.008x and key topics
Framework for planning manufacturing processes
Evaluating process performance based on four key attributes
Machining
Description of machining as a material removal process
Mechanics of material deformation
Estimates of material removal rate and cutting forces
Turning and milling operations
Machining advanced materials and complex parts
Mechanics of material deformation
Estimates of material removal rate and cutting forces
Turning and milling operations
Machining advanced materials and complex parts
Part 2
Injection Molding
Physics of the injection molding process
Rate-limiting steps and process parameters
Thermoplastic materials
Mold tooling design
Defect prevention guidelines
Examples: toy bricks, cups, and plastic furniture
Rate-limiting steps and process parameters
Thermoplastic materials
Mold tooling design
Defect prevention guidelines
Examples: toy bricks, cups, and plastic furniture
Thermoforming and Sheet Metal Forming
Materials and process considerations in sheet forming
Rate- and geometry-limiting aspects including springback and tearing
Uses: plastic packaging, aluminum beverage cans
Supplement: polymer forming processes (plastic bottles, bags, large containers)
Rate- and geometry-limiting aspects including springback and tearing
Uses: plastic packaging, aluminum beverage cans
Supplement: polymer forming processes (plastic bottles, bags, large containers)
Part 3
Casting
Introduction to casting as a solidification process
Sand casting, die casting, and investment casting processes
Rate-limiting steps and factors governing part microstructure, quality, and cost
Sand casting, die casting, and investment casting processes
Rate-limiting steps and factors governing part microstructure, quality, and cost
Additive Manufacturing
Spectrum of additive manufacturing (AM) technologies
Key applications and reasons for growth and significance
In-depth focus on the three most prevalent AM processes: extrusion, photopolymerization, selective laser melting
Key applications and reasons for growth and significance
In-depth focus on the three most prevalent AM processes: extrusion, photopolymerization, selective laser melting
Part 4
Quality and Variation
Statistical methods for analyzing, monitoring, and controlling process variation
Differences between variation, tolerances, and quality
Principles of precision metrology
Differences between variation, tolerances, and quality
Principles of precision metrology
Manufacturing System
Probability theory and queuing theory
Analytical examples of simple manufacturing systems
Critical concepts such as production rate, capacity, buffers
Simulations and case study examples
Analytical examples of simple manufacturing systems
Critical concepts such as production rate, capacity, buffers
Simulations and case study examples
Manufacturing Cost
Methodology for estimating manufacturing cost
Examples: toy bricks, window glass, smartphones
Examples: toy bricks, window glass, smartphones
Part 5
Sustainability and Robotics
Energy consumption of manufacturing and product life cycle
Introduction to various types of robots used in manufacturing
Comparison of performance and impact on production efficiency and quality
Introduction to various types of robots used in manufacturing
Comparison of performance and impact on production efficiency and quality
Electronics
Process physics of microelectronics fabrication and PCB manufacturing
Techniques for assembling electronic components on to PCBs
Cost, rate, quality, and flexibility of different assembly techniques
Techniques for assembling electronic components on to PCBs
Cost, rate, quality, and flexibility of different assembly techniques
Part 6
The Future of Manufacturing and Conclusion
Summary of 2.008x
Emerging manufacturing technologies
Perspectives of instructors and guests on the future of manufacturing
Emerging manufacturing technologies
Perspectives of instructors and guests on the future of manufacturing
Who Should Attend?
This highly practical and interactive course has been specifically designed for
This course is intended for individuals who are interested in learning about the manufacturing process and the practical aspects of turning a design into a finished product at scale. It would be ideal for:
Engineers and designers who want to understand the various manufacturing processes and design for manufacturing principles.
Entrepreneurs and product developers who are looking to bring their designs to market and want to understand the cost and production considerations.
Students and professionals who are looking to expand their knowledge in the field of manufacturing and product design.
Manufacturing professionals who want to upgrade their skills and stay current with the latest advancements in the industry.
Anyone with an interest in the science and technology of product manufacturing and an understanding of the industry's impact on society and the environment.
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FAQ
What language will the course be taught in and what level of English do I need to take part in an LEORON training program?
Most of our public courses are delivered in English language. You need to be proficient in English to be able to fully participate in the workshop and network with other delegates. For in-house courses we have the capability to train in Arabic, Dutch, German and Portuguese.
Are LEORON Public courses certified by an official body/organization?
LEORON Institute partners with 20+ international bodies and associations.We also award continuing professional development credits (CPE/PDUs) for:1. NASBA (National Association of State Boards of Accountancy) 2. Project Management Institute PDUs 3. CISI credits 4. GARP credits 5. HRCI recertification credits 6. SHRM recertification credits
What is the deadline for registering to a public course?
The deadline to register for a public course is 14 days before the course starts. Kindly note that occasionally we do accept late registrations as well, but this needs to be confirmed with the project manager of the training program or with our registration desk that can be reached at +91 4 95 5711 or register@leoron.com.
What does the course fee cover?
The course fee covers a premium training experience in a 5-star hotel, learning materials, lunches & refreshments, and for some courses, the certification fee and membership with the accrediting bodies.
Does LEORON give discounts?
Yes, we can provide discounts for group bookings. If you would like to discuss a discount on a corporate level, we will be happy to talk to you.
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- Review:Certified Professional in Quality and Patient SafetySince the partnership was signed between BAE Systems Saudi Development & Training and LEORON in 2017, we have been working together to offer the Saudi market a complete portfolio of training solutions benefiting from the wide and extensive experience of both parties. Recognizing the great success of this partnership, we are looking for further collaborations in the future that will position both companies as one of the leading training providers in Saudi Arabia. We thank the LEORON team for their full cooperation and continuing support, and look forward to further success together in the years to come.Emad Alrajih
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